The construction of the right packaging is quite an apprehension for the manufacturers. The reason behind this is that if the packaging is not suitable, the products packed inside become more susceptible to damage. If you talk about the cardboard food boxes, their production is not that hard as you might have perceived. This comprehensive article will guide you accurately in the process of their manufacturing.
Pulping of wood chips:
In the first step of cardboard boxes’ production, the paper is produced from the trees. To start the process, the softwood trees that have long fibers are cut down and put in a machine to get chipped. After that, the chips are passed through one of the two processes, either mechanical pulping or chemical pulping. In the first type of pulping, wood chips are ground off and reduced to individual cellulose fibers by pushing them against a rotating stone. This stone is then sprayed with water that ultimately results in the removal of lignin that reduces the paper quality. However, this process is cost-savvy. In the chemical pulping, the wood chips are cooked with either sulfite or sulfate, which results in the production of high-quality paper. The best one of the two is sulfate since it involves the operation of alkaline solutions that digest the wood well and add to the strength of the pulp.
The fluted cardboard is a wavy-structured board that is squeezed between two liners. Its main function is to provide strength to the cardboard food packages by keeping them safe from different sorts of physical impacts. In order to craft the fluted effect, the rolls of paper are inserted inside a corrugated roller. Initially, the B flute board was used in this regard, but now R flute is mostly used by the manufacturers. This is because the R flute assists in making the cardboard packaging boxes more durable and able to withstand fiercer pressures. What is more, it has a reduced thickness that helps in the reduction of supply chain costs and saves additional space for users. Other than that, this fluting also increases the print quality of the cardboard packages.
Choose suitable dimensions:
The next step is the right selection of dimensions for the cardboard food boxes wholesale. The size and shape of the packages, if not rightly selected, can compromise the security and presentation factors. Different food products such as vegetables, fruits, confectioneries, etc., all have their own specific dimensions and need to be boxed in a specifically designed box. You cannot just push some bigger products in the standard-sized packages as it would put their security at risk, and they will look non-pleasing to the eyes when displayed on the retail shelves. The same goes with the smaller food products in overly sized or giant packaging box solutions. For selecting the apt dimensions for cardboard food boxes USA, leaving one-inch space on all the sides is a cardinal rule.
Sketch a template:
The practical process of manufacturing the cardboard food packages begins with the sketching of a template on the smooth surface of the cardboard. In this particular step, make sure to use suitable tools so as to measure the sides of the template that will make your packaging boxes. The template is basically a 2D image of the packaging, so a single error in its sketching can result in some unwanted results that would result in the dissatisfaction of the customers. So, sketch the lines more comprehensively on the cardboard so that they are clearly visible when you are going to trim the food packages.
Trimming, folding, and attaching:
After you are successful in sketching the template on the cardboard, it is now time for trimming. Most of the manufacturers and designers find a problem in this step due to the selection of faulty equipment. Do not haste in this process and embrace the use of proper tools in this regard, such as sharp cutters and scissors. Apart from that, keep an eye on the quality of these tools as well for the perfect performance of trimming. After the trimming of the template, you need to fold it in an appropriate way so that you can give a three-dimensional design to your cardboard packaging boxes. The design of these packages is then held together with the help of binding materials such as some glues and adhesive types. In a nutshell, the production of cardboard food boxes is not that hard, which many of the manufacturers think at the beginning. For making outstanding packaging boxes, we have given you the five simple steps that will help you to a great extent in this regard.